核心部件标准配置（支持定制化升级）

Standard Configuration of Core Components (Customization Upgrade Supported)

- 直线运动机床：采用铝合金型材底架搭配直线模组与松下伺服电机，运行稳定精准，有效行程可达6000×500×500mm，能够适配大型工件的加工需求。

- Linear Motion Machine Tool: Adopts aluminum alloy profile base frame matched with linear modules and Panasonic servo motors, featuring stable and precise operation. The effective stroke can reach 6000×500×500mm, which can

adapt to the processing needs of large workpieces.

- 旋转转轴：配置伺服电机、RV减速机及自动定心三爪卡盘，搭配CW6180B型号支撑尾座，最大夹持直径400mm，负载能力达1000KG。

- Rotary Shaft: Equipped with servo motor, RV reducer, self-centering three-jaw chuck, and matched with CW6180B model supporting tailstock. The maximum clamping diameter is 400mm, and the load capacity is 1000KG.

- 激光器：搭载定制化光纤激光器，芯径600um，功率6kW，为熔覆工艺一致性提供坚实保障。

- Laser: Equipped with a customized fiber laser with a core diameter of 600um and power of 6kW, providing a solid guarantee for the consistency of the cladding process.

- 冷水机：采用双温双控激光专用冷水机，能有效保障激光器及激光头长时间稳定运行。

- Chiller: Adopts a dual-temperature dual-control laser-specific chiller, which can effectively ensure the long-term stable operation of the laser and laser head.

- 激光头：配备自主研发的FWC970系列与FWC1000系列产品，可灵活适配内外壁及不同形状工件的加工需求，大幅提升工艺适配性。

- Laser Head: Equipped with independently developed FWC970 series and FWC1000 series products, which can flexibly adapt to the processing needs of inner and outer walls as well as workpieces of different shapes, greatly improving process adaptability.

- 送粉器：采用自主研发的WPS200系列Ver 3.0，送粉均匀稳定，从源头保障熔覆质量的一致性。

- Powder Feeder: Adopts independently developed WPS200 series Ver 3.0, with uniform and stable powder feeding, 

ensuring the consistency of cladding quality from the source.

- 控制系统：操作控制面板采用22寸工业触摸屏，通过总线式控制板卡实现各运动轴与激光器等部件的协同联动；软件搭载我司自主开发的Windows系统下专用软件，界面友好、操作便捷，同时集成智能编程与工艺库功能，简化操作流程。

- Control System: The operation control panel adopts a 22-inch industrial touch screen, realizing the coordinated linkage of each motion axis, laser and other components through a bus-type control card. The software is a dedicated system software independently developed by our company based on Windows, featuring a user-friendly interface and easy operation. It also integrates intelligent programming and process library functions to simplify the operation process.

核心优势    Core Advantages ：

1. 工艺全覆盖，内外兼修一体化，可同步实现工件外壁高速熔覆修复与内壁熔覆修复，无需更换设备即可完成加工。

Full Process Coverage, Integrated Internal & External Processing. It can simultaneously realize high-speed outer wall cladding repair and inner wall cladding repair of workpieces, completing processing without replacing equipment.

2. 涂层多规格，厚薄可调控，支持薄涂层熔覆（0.15–0.5mm）、厚涂层熔覆（0.5–2mm）及多层熔覆工艺，可根据工件实际使用场景调整熔覆层厚度，充分满足不同工况下的耐磨、耐腐等性能要求。

Multiple Coating Specifications, Adjustable Thickness. It supports thin-coating cladding (0.15–0.5mm), thick-coating cladding (0.5–2mm) and multi-layer cladding processes. The thickness of the cladding layer can be adjusted according 

to the actual application scenario of the workpiece, fully meeting the wear resistance, corrosion resistance and other performance requirements under different working conditions.

3. 材料利用率高，损耗低，综合成本低，材料利用率超90%，熔覆层表面平整，可直接进行磨抛精加工；综合加工成本仅为传统熔覆工艺的1/3，大幅降低企业生产成本。

High Material Utilization, Low Loss and Comprehensive Cost.The material utilization rate exceeds 90%, and the surface of the cladding layer is flat, which can be directly subjected to grinding and polishing finishing. The comprehensive processing cost is only 1/3 of that of traditional cladding processes, greatly reducing the production cost of enterprises.

4. 高效成型，产能大幅提升，成型效率可达0.7–1.0 m²/h，是传统熔覆工艺的3倍以上，能有效缩短工件加工周期，助力企业提升产能、加快订单交付速度。

Efficient Forming, Significant Capacity Improvement.The forming efficiency can reach 0.7–1.0 m²/h, which is more than 3 times that of traditional cladding processes. It can effectively shorten the workpiece processing cycle, helping 

enterprises improve production capacity and accelerate order delivery.